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ManufacturingEmbedded within the client's project team

Automated Drilling and Punching System Design

Client challenge

A manufacturing client required detailed engineering for an automated system capable of drilling and punching features into metal fabrications of different sizes.

The equipment needed sufficient adjustment and flexibility to accommodate product variation while maintaining repeatability and efficient production flow.

Design requirements
  • Automated drilling
  • Automated punching
  • Accommodation of different fabrication sizes
  • Adjustable mechanical features
  • Repeatable operation
  • Efficient production flow
  • Practical manufacture of the equipment
Embedded delivery model

CITA's design engineer worked within the client's project team, supporting day-to-day design development, reviews and preparation of manufacturing information.

CITA solution

CITA Engineering provided an embedded design engineer to support the development of the automated equipment.

The scope included SolidWorks 3D CAD modelling, detailed mechanical design, production drawings, design-for-manufacture activities and development of adjustable features to suit different fabrication sizes.

The engineer worked within the client's project team and supported design reviews and the progression of the concept into manufacturing information.

Engineering scope
  • SolidWorks 3D CAD modelling
  • Detailed mechanical design
  • Development of adjustable machine features
  • Production drawings
  • Design-for-manufacture activities
  • Design-review support
  • Preparation of manufacturing information
  • Integration within the client's project team
Design development

The equipment concept was developed into a coordinated mechanical design with adjustable features intended to accommodate variations in the size of the metal fabrications.

Fabrication and completed equipment
Guarded automated drilling and punching machine with adjustable fixture arrangement
Automated equipment arrangement showing the guarded operating area and adjustable workholding system.
Adjustable fixture layout on the automated drilling and punching equipment
Adjustable fixture and support arrangement developed to accommodate variation in fabrication sizes.
Fabricated steel machine base for the automated drilling and punching system
Fabricated machine base developed from the detailed mechanical design and production drawings.
Fabricated steel frame for the automated drilling and punching system during workshop assembly
Fabricated structural frame during workshop assembly and dimensional fit-up.
Steel machine frame for the automated drilling and punching system during fabrication
Machine frame and worktable structure during fabrication and assembly.
Outcome

The project produced a production-ready engineering package for a flexible automated drilling and punching solution, supporting improved manufacturing efficiency and repeatability.

Next step

Need assurance-led engineering support on a live asset or project?

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